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Our advanced manufacturing solution utilizes edge AI for enhanced anomaly detection and predictive maintenance, guided by a digital twin framework. Equipped with sensors and TinyML, it localizes data analytics to mitigate security risks. A proprietary Large Language Model (LLM) chatbot, aware of plant-specific operations and safety standards, delivers interactive, real-time guidance. Our tech stack further includes MM wave sensor fusion and TinyML, complemented by patrolling drones and robotic canines for comprehensive surveillance. This system significantly reduces operational disruptions, with a dedicated mobile app offering a consolidated view of insights, propelling manufacturing towards Zero Defect operations with heightened safety and efficiency.